Electronics

7 Best Passive Welding Helmets – For Eyes & Face Protection


Every welder requires a reliable and durable welding helmet. Most novice welders think that the passive welding helmets are something that belongs in the past. But, the design of the passive welding helmets are being modified regularly to appear modern and be as comfortable as it can be.

If you are just setting your foot in the world of welding, then you need to know about a few factors before selecting the ideal passive welding helmets. For your convenience, we have listed the eminent factors to consider for you.

  • Comfort: As you have to wear the welding helmet for most part of the day, you need to consider the comfort that the helmet offers. While considering the comfort factor, it is important to look at the padding that is installed in the welding helmet.
  • Lens: While considering the lens of the passive welding helmet, the two major things to consider are the shade and size of the lens. The shade should vary from 8 to 13 while the size should be bigger to provide complete coverage.
  • Shape: The shape of the helmet should be in accordance with the requirement of the welder. You must see that it is the perfect fit for your face and helps you fulfil the job that you wish to do.

More details on the factors that you need to consider while buying a passive welding helmet are listed in the “Buying Guide” below. In this guide, we have discussed in detail the best passive welding helmets with their advantages, disadvantages and the best features. Read on to know all about the passive welding helmets.

Best Passive Welding Helmets

Best Passive Welding Helmets Reviews

1. Jackson Safety Passive Welding Helmet

Jackson Safety Welding HelmetJackson Safety Welding HelmetWhen it comes to welding helmets, no one does it better than the brand, Jackson Safety. With this model of Passive Welding Helmet, they have brought about a revolutionary lightweight option without compromising on protection or comfort.

This helmet can be used with a hard hat underneath and is also suitable with ADF. Featuring a cover plate with a shade 10 window made of polycarbonate, this helmet is a complete package. The use of Hydraflex for manufacturing the shell makes the product durable and flexible. The 6-ounces lightweight design enables the user to wear it during the whole day. Additionally, thi product includes several graphics and has a better 370 speed dial easy turn/ grip headgear system.

This versatile welding helmet is suitable for inspectors, professionals, welding hobbyists and students, and the design makes the appearance smart.

Best Features

  • Style: Modern
  • Material: Metal
  • Weight: 0.01 ounces
  • Colour: Black

Pros

  • Compatible with hard hats.
  • Flexible and durable shell.
  • Shade 10 polycarbonate shields.
  • Various graphics.

Cons

  • Some buyers needed to refigure.

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2. Jackson Safety 14982 Passive Welding Helmet

Jackson Safety 14982 Passive Welding HelmetJackson Safety 14982 Passive Welding HelmetFor nearly a century, professional workers of all fields have trusted Jackson Safety for professional safety gear for their newer safety solutions, durable products, and added comfort.

This is a front shadow lift safety passive Welding helmet which features an elongated front and narrow shell design. These are perfect for working in enclosed spaces and also protect your neck, ears and face from slag, spark and other hazards. This shadow helmet can stand strong against 350°F heat and is more durable than thermoplastic alternatives. Further, they feature shade 10 lens shield and cover plate for complete protection. The back-and-forth mechanism of the front lift hood is easy to remove. It is compatible with hard hats and also with other Jackson models. The narrow shell and lightweight design make it comfortable for regular wear and enable it to work in tight spaces.

It is available in 3 different colours and meets the ANSI standards.

Best Features

  • Style: Modern
  • Material: Polycarbonate
  • Weight: 2 pounds
  • Colour: Black

Pros

  • Can handle 350°F temperature.
  • Narrow shell design.
  • Suitable for tight spaces.
  • 3 different colours.

Cons

  • Some users felt it was too small.

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3. Sellstrom Passive Welding Helmet

sellstromsellstromSellstrom 2.5″ x 4.25″ Lift Front Welding Helmet is lightweight and comfortable is designed for extended wear. Its fully adjustable headgear ensures a snug and secure fit, even during long working hours. This means you can easily lift it when you need to switch from welding to grinding, and you don’t have to take the whole helmet off.

Safety is paramount, it boasts ANSI Z87.1 and CUL certifications to CAN/CSA Z94.3, providing excellent impact resistance and ensuring your protection against welding hazards. It can handle heat, chemicals, and even the sun’s rays without a problem.

It can be applied to various tasks, including welding, grinding, chipping, sandblasting, construction, manufacturing, mining, and oil and gas operations. The well-ventilated design minimizes fogging, enhancing visibility and reducing discomfort.

Best Features

  • Style: Modern
  • Material: Tuff Nylon
  • Weight: 1.9 pounds
  • Colour: Black

Pros

  • Lightweight and comfortable.
  • Fully adjustable ratchet headgear.
  • Lift-front visor for easy access.
  • Well-ventilated to reduce fogging.
  • Meets safety standards.
  • Excellent impact resistance.
  • Heat, chemical, and UV resistance.
  • Versatile for various applications.
  • Reliable and durable.

Cons

  • No notable cons reported.

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4. Lincoln Electric Passive Welding Helmet

Lincoln Viking Passive Welding HelmetLincoln Viking Passive Welding HelmetThe Viking Industrial welding helmet comes with affordable and fixed pricing featuring an all-purpose lens.

The helmet has a sleek design that suits all professional and beginner welders. This feature is facilitated by the matte-black finish which gives it a rustic and rugged look. It features a shade 11 lens which is all-purpose. The decal sheet featured in customising the shell can be adjusted according to the personal preference. This ratchet headgear is versatile and suitable for Stick, TIG, MIG, Pulsed TIG, Pulsed MIG, Gouging and Flux-cored processes of welding.

This welding helmet meets and fulfils the ANSI and CSA standards which makes it a better option for welders. The helmet is lightweight and is comfortable for wear all-day.

Best Features

  • Style: Industrial
  • Material: Steel
  • Weight: 2.64 pounds
  • Colour: Black

Pros

  • Matte black finish.
  • Shade 11 lens.
  • Can be customised according to personal choice.
  • Suitable for various welding applications.

Cons

  • The flip action makes a loud noise.

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5. Pyramex Safety Passive Welding Helmet

pyramexpyramexPyramex Safety WHP100 Full Face Passive Helmet stands as a guardian for professionals and hobbyists engaging in various applications like welding, grinding, chipping, sandblasting, construction, manufacturing, mining, and oil and gas work. It is a lightweight but tough helmet that keeps your head, face, and neck completely safe.

One of its standout features is the optimal balance, which not only enhances comfort but also minimizes carbon monoxide build-up. You can wear the helmet for long hours comfortably because its adjustable nylon suspension system ensures a secure and snug fit, preventing discomfort during extended use.

It is designed with ventilation to prevent fogging, so you can see clearly while working. Safety is a paramount, and this helmet meets the highest industry standards with ANSI Z87.1+ and CSA Z94.3-2015 certifications.

Best Features

  • Style: Modern
  • Material: Nylon
  • Weight: 0.3 Kilograms
  • Colour: Black

Pros

  • Lightweight and durable for comprehensive protection.
  • Fully adjustable for extended comfort.
  • Convenient lift-front visor.
  • Well-ventilated design.
  • Meets top safety standards.
  • Versatile for various applications.

Cons

  • Lack of specific product details in the description.

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6. Huntsman Passive Welding Helmet

Huntsman 138-14535 Passive Welding HelmetHuntsman 138-14535 Passive Welding HelmetHuntsman has brought a compatible and versatile Passive Welding Helmet for professional and beginner welding.

The thermoplastic shell makes the welding helmet sturdy and flexible. It also makes the helmet lightweight, which enables the user to wear it for long hours and also reduces the strain on the neck and back. The fatigue of the welder is also minimised with the use of lightweight helmets. Additionally, this helmet has a shade 10 lens which is coated in green colour to protect the eyes of the welder from the harmful UV rays.

The large viewing area enables the welder to perform all kinds of welding. The modern design and black colour enhance the appearance.

Best Features

  • Style: Modern
  • Material: Thermoplastic
  • Weight: 0.82 pounds
  • Colour: Black

Pros

  • Versatile and compatible.
  • Sturdy and flexible.
  • Suitable for all welding applications.

Cons

  • No new and modern features.

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7. CAI-MILLER ELECTRIC Passive Welding Helmet

Miller Electric MP-10 Passive Welding HelmetMiller Electric MP-10 Passive Welding HelmetMiller has brought a brand new passive welding helmet which features a shade 10 lens for better protection and safety from the harmful UV rays.

This helmet has the welding light state of 3.0 and features a viewing area of 4-square inches which makes it suitable for all welding applications. The nylon material used to construct the shell of the helmet makes it sturdy and flexible. Moreover, this helmet features a ratchet headgear and magnifying glass holder which enhances the viewing experience.

The absence of auto-darkening feature allows greater viewing area and the helmet is certified from ANSI and CSA.

Best Features

  • Style: Modern
  • Material: Nylon
  • Weight: 2 pounds
  • Colour: Black

Pros

  • Light state of 3.0.
  • Large viewing area.
  • Flexible and sturdy.
  • Magnifying glass holder.

Cons

  • No sensors or auto-darkening mode.

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Things To Consider When Buying A Passive Welding Helmet

While selecting the best passive welding helmets, the buyer needs to consider a lot of criteria. Also, the numerous options of the passive welding helmets confuse the buyer to select their ideal choice. To make things easier for you, we have listed some of the most important features to help you choose the best passive welding helmet for you.

1. Comfort

One of the key points when selecting a passive welding helmet is the comfort it provides. As you need to wear the passive welding helmet for the major part of your day, you would like to try one to know if it is comfortable or not. For starters, you can check the pads of the helmet and how the helmet can clamp your face. The comfortable helmet will facilitate the quality of the work and help in more ways than one.

2. Lens

When you are considering the lens of the passive welding helmet, it is very important to look at two distinct features of the lens- the size and the shade. The passive welding helmet is generally accompanied with the 10-factor lens. However, there are some of the other lenses which can serve as an ideal replacement.

The helmets usually come in different shades, which give you the option of choosing according to your personal preference or the kind of work it needs to serve. For the size factor in case of passive welding helmets, the bigger lens are better for the work. The larger size enables better coverage and safety with more movability options for the user.

3. Shape of the Helmet

There are many options when you are considering the shape and size of the passive welding helmets but you should not settle for any helmet just on the basis of the appearance. Some of the better-looking helmets might not be useful as it is hard in texture. If you accidentally knock on some surface wearing this, it will be really painful.

So the helmets made of softer plastic might not be the best-looking one but choosing them is a lot more practical. Additionally, look for helmets with a better shielding range. These options are much thinner and allow you to work in small spaces. These also enable you to fit hard hats or respirators for added comfort.

4. Lightweight

For any passive welding helmet, it must be light in weight so that it is comfortable to wear it the whole day. Also, you need to bring the hood down repeatedly for the helmet. Therefore, if it is too heavy, injuries due to repetitive stress is quite common.

5. Total Coverage

It does not matter what kind of welding helmet you are considering. It is very important to cover the full face, ears and neck to be absolutely useful. If the helmet is too big or small, ask the dealer for size variation as full and complete coverage is very important when you are working with fire the whole day.

Passive Welding Helmet – FAQs

1. What is the durability of the welding lenses?

Ans: Usually, the welding lenses last a long period of time but it depends on the usage too. The general duration of the lenses is around 7 years to 10 years after which the lens should be changed.

2. How to change the lens of the welding helmet?

Ans: The procedure of changing the lens of the welding helmet is quite simple and practically everyone can do it easily. Usually, it depends on the type of the helmet but the procedure is almost the same. You need to look for the finger tab close to the lens frame and push it open by applying pressure gently. After removing the old lens frame, you need to get rid of the protective film of the new lens. Then, you can mount the new lens frame in the mask.

3. Can the welder’s flash make you blind?

Ans: If you do not have a passive welder’s helmet, you need to be extra careful that you are not affected by photo-keratitis, or welder’s flash. In this condition, the user is exposed to intense UV rays during the process of welding. It also causes temporary blindness or extreme discomfort. But, in case of extreme situations, it can cause permanent blindness. However, this is caused after repeated eye damage or long-term exposure.

4. What are the lightest welding helmets?

Ans: There are numerous lightweight helmets that can be found in the market. Also, most of the passive welding helmets are lightweight in order to relieve stress from the neck. The ideal option would be to use a fibreglass welding helmet as it is made of lightweight materials.

5. What is the ideal shade for welding?

Ans: Usually, the higher shade numbers varying between 8 and 13 are the ones ideal for welding purposes. The lower shades usually allow more light which can be harmful for the eyes.

Conclusion

With this guide at your disposal, choosing the best passive welding helmets would like a walk in the park. You just need to consider the features mentioned above to make your ideal choice. We have tried to answer all your questions regarding the passive welding helmets, but if you still have doubts, write to us in the comments section below.